Agenda

Day 1 – July 23, 2024

 

7:00 AM

Registration Opens

 

7:30 AM

Breakfast

 

8:00 AM

Welcome (10 mins)

 

8:10 AM

Executive Welcome

Cynthia Jenks, ALD/ORNL

Keynote (Chair: Wu Xu)

8:30 AM

All Solid-State Battery – A Status Update

Shirley Meng, U Chicago/ANL

Session I: Solid-State Electrolytes and Batteries (Chair: Xia Cao and Guang Yang)

9:10 AM

Multifunctional Coatings on Sulfide Solid Electrolyte Powders for Enhanced Processability and Performance

Justin Connell, ANL

9:35 AM

Synthesis and electrochemical study of ceramic-polymer nanocomposite solid electrolytes

Yuepeng Zhang, ANL

10:00 AM

Break (20 mins)

 

10:20 AM

Beyond Lithium and Towards Sodium: Thin-Film Glassy Solid Electrolytes as a New Functionality for Glass Enabling High Energy Density Na All Solid-State Batteries

Steve Martin, ISU

10:45 AM

Conductivity and Processability of Polymer Electrolyte

Jianlin Li, ANL

Session II: Electrons to Chemicals (Chair: Robert Sacci and Sanja Tepavcevic)

11:10 AM

Advanced Materials for Energy: from nanomaterials to superstructured materials

Yun Hang Hu, Michigan Tech U

11:35 AM

Unlocking unconventional lithium resources through sustainable electrochemical leaching

Feifei Shi, Penn State

   12:00 PM    Working Lunch and Discussion:
Processing Challenges in Speeding up Solid-State Battery Manufacturing (Group1 sponsored)

Session III: Metal-Air Batteries (Chair: James Wu and Wu Xu)

1:00 PM

Advancements and Capabilities of Group1

Alex Girau, Group1

1:25 PM

Advanced Batteries to Decarbonize Heavy Transport

Mohammad Asadi, IIT

1:50 PM

High Mass Loading Positive Electrodes for Li-O2 Batteries

Xianglin Li, WU St. Louis

2:15 PM

High Performance Aluminum-Air Flow Batteries through Laser-Modified and Friction-stir Processed 3D Anode and High Effective Catalysis

Anming Hu, UTK

     2:40 PM

Break (20 mins)

Session IV: Sulfur and Other Conversion Batteries (Chair: Guang Yang and Wei Tong)

3:00 PM

New Insights on Reaction Pathways for FeS2 Cathodes

Bruce Dunn, UCLA

3:25 PM

Metal-sulfur Batteries with Stabilized Electrodes and Interfaces

Arumugam Manthiram, UT Austin

3:50 PM

Graphdiyne-based two-dimensional nanomaterials for next-generation “beyond Li-ion” batteries

Xueli (Sherry) Zheng, SLAC

4:15 PM

Lyten’s Advancements in Lithium-Sulfur Batteries for Electric Vehicles

Kumar Bugga, Lyten

      4:40 PM    Panel Discussion: (Chair: Robert Sacci)

      5:10 PM    Adjourn Day 1

 

Day 2 – July 24, 2024

7:30 AM

Registration Opens

8:00 AM

Breakfast

Keynote (Chair: Robert Sacci)

8:30 AM

New insights into alkali-ion solid electrolytes in solid-state batteries

Linda Nazar, U Waterloo

Session V: Multivalent and Organic Batteries (Chair: Robert Sacci and Wu Xu)

9:10 AM

Design Organic Electrode Materials for All-Solid-State Batteries

Yan Yao, U Houston

9:35 AM

Organic Electrode Materials for Affordable and Sustainable Na-ion and K-ion Batteries

Chao Luo, George Mason/U Miami

10:00 AM

Break (15 mins)

Session VI: Sodium and Potassium Batteries (Chair: Xia Cao and Mengya Li)

10:15 AM

Protonation stimulates the layered to rock salt phase transition of Ni-rich sodium cathodes

Xiaolin Li, PNNL

10:60 AM

Determining the Thermal Safety of Sodium-Ion Batteries at Charge and Discharge Conditions

Manikandan Palanisamy, UTK

11:05 AM

Advancing the 3.7 V K-Ion Battery: From Coin Cells and Pouch Cells to 18650s

Leigang Xue, Group1

11:30 AM

Increasing the voltage for sodium cathode through copper and oxygen redox

Enyuan Hu, BNL

11:55 AM

State of the art electrochemical measurements                Bill Eggers, Biologic

    12:10 PM    Working Lunch and Discussion:
    How will non-lithium-ion batteries impact the energy storage industry (Biologic)

Session VII: Long Duration Batteries (Chair: Lei Cheng and Guang Yang)

1:10 PM

Low-Cost, Earth-Abundant Catholytes for Redox Flow Batteries

Ethan Self, ORNL

1:35 PM

Medium and Long Duration Capabilities from Flow Batteries, Mechanical Systems, and Sodium Batteries

Russ Weed, Clean Tech Strategies

2:00 PM

Zinc Batteries for Stationary Storage

Tim Lambert, SNL

2:25 PM

Next Generation Ion Conducting Polymers for Energy Storage Applications Beyond Li-Ion

Roger Tocchetto and Vijay Mhetar, Kraton

2:50 PM

Break (15 mins)

Session VIII: Second Use and Recycling (Chair: Kae Fink and Lynn Trahey)

3:05 PM

Eco-Friendly, and Energy-Efficient: The Role of Direct Recycling in Promoting Sustainability

Chao Yan, Princeton NuEnergy

3:30 PM

Direct Recycling of Lithium-Ion Battery Electrode Scraps

Yaocai Bai, ORNL

3:55 PM

Recycling and upcycling of spent battery materials via molten-salt technologies

Sheng Dai, UTK

 

Cancelled

Cancelled

      4:10 PM    Panel Discussion (Chair: Lynn Trahey)

4:40 PM

Setup

5:30 PM

Poster Session and Reception Sponsored by Group1 and BioLogic

       8:00 PM   Adjourn Day 2

 

Day 3 – July 25, 2024

 

7:30 AM

Registration Opens

8:00 AM

Breakfast

Keynote (Chair: Lei Cheng)

8:20 AM

Fast and Cooperative Ion Transport in Polymer-Based Materials: A Progress Report

Valentino Cooper, ORNL

Session IX: “Data-Driven” Discovery of Battery Materials (Chair: Max Giammona and Young-Hye Na)

9:00 AM

Accelerating materials discovery for energy storage by AI and robotics-powered laboratories

Yan Zeng, FSU

9:25 AM

Discovery and Optimization of Battery Materials in the Era of Foundation Models

Vidushi Sharma, IBM

9:50 AM

Announcement of Poster Winner

 

10:00 AM

Data-driven, Theory-informed Analysis of Microscopy & Spectroscopy Data

Maria Chan, ANL

10:25 AM

Materials Informatics for Designing Optimal Electrolytes for Lithium-Sulfur Batteries

Nav Nidhi Rajput, Stony Brook U

  11:00 AM    Panel Discussion (Chair: Young-Hye Na)

11:30 AM

Working Lunch and Discussion:

How do we incorporate ML/AI into our research?

ORNL Tour Preparation

11:45 PM

Everyone on board the bus

1:30 PM

Pick up badges

2:00-4:00 PM ORNL tours

 

Battery Manufacturing and Neutron Facilities Tours

After the tour, transportation will be provided back to the Hotel.

 

1:30-4:30 ORNL Workshop and discussion

Workshop

Mechanical Behavior of Materials for All-Solid-State Batteries

Sergiy Kalnaus and Erik Herbert, ORNL

 

Adjourn the Meeting

 

 

Day 1 Keynote Speaker Bio and Abstract

 

A person in a yellow jacket

Description automatically generatedDr. Y. Shirley Meng is a Professor at the Pritzker School of Molecular Engineering at the University of Chicago. She serves as the Chief Scientist of the Argonne Collaborative Center for Energy Storage Science (ACCESS) Argonne National Laboratory. Dr. Meng is the principal investigator of the research group – Laboratory for Energy Storage and Conversion (LESC), that was established at University of California San Diego since 2009. She held the Zable Chair Professor in Energy Technologies at University of California San Diego (UCSD) from 2017-2022. Dr. Meng received several prestigious awards, including ACS Research Excellence in Electrochemistry (2024), ECS Battery Division Research Award (2023), the C3E technology and innovation award (2022), the Faraday Medal of Royal Chemistry Society (2020), International Battery Association IBA Research Award (2019), Blavatnik Awards for Young Scientists Finalist (2018), C.W. Tobias Young Investigator Award of the Electrochemical Society (2016) and NSF CAREER Award (2011). Dr. Meng is elected Fellow of Electrochemical Society (FECS), Fellow of Materials Research Society (FMRS) and Fellow of American Association for the Advancement of Science (AAAS). She is the author and co-author of more than 300 peer-reviewed journal articles, two book chapters and eight issued patents. She is the Editor-in-Chief for Materials Research Society MRS Energy & Sustainability. Dr. Meng received her Ph.D. in Advance Materials for Micro & Nano Systems from the Singapore-MIT Alliance in 2005. She received her bachelor’s degree in Materials Science with first class honor from Nanyang Technological University of Singapore in 2000. 



All Solid-State Battery – A Status Update

Y. Shirley Meng, Ph.D. 

Argonne Collaborative Center for Energy Storage Science (ACCESS), IL, USA

Laboratory for Energy Storage & Conversion, The University of Chicago, IL, USA

 

Compared with their liquid-electrolyte analogues, Solid state electrolytes SSEs have drawn increased attention as they promote battery safety, exhibit a wide operational temperature window, and improve energy density by enabling Li metal as anode materials for next-generation lithium-ion batteries. Despite suitable mechanical properties to prevent Li dendrite penetration, relatively wide electrochemical stability windows, comparable ionic conductivities, and intrinsic safety, most SSEs are found to be thermodynamically unstable against Li metal, where SSE decomposition produces a complex interphase, analogous to the SEI formed in liquid electrolyte systems. An ideal passivation layer should consist of ionically conductive but electronically insulating components to prevent the SSE from being further reduced. The past four decades have witnessed intensive research efforts on the chemistry, structure, and morphology of the solid electrolyte interphase (SEI) in Li-metal and Li-ion batteries (LIBs) using liquid or polymer electrolytes, since the SEI is considered to predominantly influence the performance, safety and cycle life of batteries. All-solid-state batteries (ASSBs) have been promoted as a highly promising energy storage technology due to the prospects of improved safety and a wider operating temperature range compared to their conventional liquid electrolyte-based counterparts. While solid electrolytes with ionic conductivities comparable to liquid electrolytes have been discovered, fabricating solid-state full cells with high areal capacities that can cycle at reasonable current densities remains a principal challenge. Silicon anode offers a possibility to overcome the challenges that lithium metal anode faces. In this talk, we will highlight solutions to these existing challenges and several directions for future work are proposed.

 

 

 

Day 2 Keynote Speaker Bio and Abstract

 

A person wearing glasses

Description automatically generated with low confidenceDr. Linda Nazar is a Professor and Canada Research Chair in Solid State Energy Materials at the University of Waterloo. carries out research in inorganic materials chemistry, solid-state chemistry, and electrochemistry. Her research is focused on the development of electrochemical energy storage devices and materials. Using guided principles, Prof. Nazar’s team synthesizes new materials, determines their structures, and investigates their physical properties. She is, in particular, interested in ion and electron transport in materials as these properties are central to solid-state electrochemistry and energy storage batteries. Her group is proficient in a range of methods and fields of investigation, including X-ray and neutron diffraction, electrochemistry, AC impedance, and solid-state inorganic and nanomaterials synthesis. Professor Nazar holds the Canada Research Chair in Solid State Energy Materials since 2004, and is a Fellow of the Royal Society (UK) in recognition of her excellence in research. She is also a Fellow of the Royal Society of Canada and an Officer of the Order of Canada.

 

New insights into alkali-ion solid electrolytes in solid-state batteries

 

 

 

Day 3 Keynote Speaker Bio and Abstract

 

A person holding flowers

Description automatically generated with medium confidenceDr. Valentino R. Cooper is the Section Head for the Materials Theory Modeling and Simulations section in the Materials Sciences and Technology Division at Oak Ridge National Laboratory. He received his Ph. D from the Chemistry Department at the University of Pennsylvania in 2005. Prior to joining ORNL in 2008, he was a post-doctoral associate in the Physics Department of Rutgers University. His research focuses on electronic structure methods for understanding dispersion interactions and in the prediction of functional materials including piezoelectrics and ferroelectrics. Dr. Cooper was a 2013 recipient of the Department of Energy Early Career award. He currently is the Director of the Energy Frontier Research Center on Fast and Cooperative Ion Transport in Polymer-Based Materials (FaCT).

 

Fast and Cooperative Ion Transport in Polymer Based Materials: a progress report

 

Valentino R. Cooper

Materials Science and Technology Division, Oak Ridge National Laboratory, Oak Ridge TN

 

A major bottleneck limiting the advancement of energy storage and conversion technologies is the development of multifunctional, selective, and highly conductive membranes and solid electrolytes. State-of-the-art batteries rely on liquid electrolytes that exhibit low ion selectivity, poor electrochemical and thermal stability, and are plagued by potential safety hazards associated with dendrite formation, high volatility, and flammability. While polymer electrolytes can overcome many of these problems, they suffer from relatively low ionic conductivity. Similarly, polymer membranes in flow batteries and fuel cells have not achieved the necessary conductivity and selectivity for fast ion transport and suffer from water management issues that restrict operating temperatures due to the need for water (i.e., hydrogen bonding networks) to transport protons. In this presentation, I will discuss progress in the Energy Frontier Research Center on Fast and Cooperative Ion Transport in Polymer-Based Materials (EFRC FaCT) to understand and control fast, correlated ion and proton transport at multiple length and time scales. In particular, I will highlight two recent outcomes: (i) examining the mechanisms controlling the energy barriers for ion hopping in polymer electrolytes and (ii) the design of nanorod-composite systems exhibiting fast ion conductivity. These showcase the synergistic research across the center and the potential for the discovery and design of novel, fast ion conducting polymer electrolytes for next-generation energy storage devices.

 

This work was supported as part of the Fast and Cooperative Ion Transport in Polymer-Based Materials (FaCT), an Energy Frontier Research Center funded by the U.S. Department of Energy, Office of Science, Office of Basic Energy Sciences at Oak Ridge National Laboratory.

 

 

 

 

Day 1 Abstracts

 

Multifunctional Coatings on Sulfide Solid Electrolyte Powders for Enhanced Processability and Performance

Justin G. Connell

Materials Science Division, Argonne National Laboratory, Lemont, IL, 60439, USA


Sulfide-based solid-state electrolytes (SSEs) are a promising class of materials for next-generation all-solid-state Li-ion batteries due to their high ionic conductivity and favorable mechanical properties that make them amenable to processing at scale. Despite their significant promise, widespread adoption of sulfide SSEs is hindered by processability in manufacturing environments, as well as by lower performance and lifetime due to (electro)chemical instability against reactive electrodes. We have developed a computationally guided, atomic layer deposition (ALD)-based approach for realizing ultrathin coatings on sulfide SSE powders to address both of these key issues. Computational evaluation of coating stability against multiple relevant interfaces indicates specific design rules for selecting candidate coatings. Utilizing this approach, we have demonstrated several oxide-based ALD coatings on argyrodite Li6PS5Cl (LPSCl) powders that stabilize them to oxidizing atmospheres while significantly improving their (electro)chemical properties. Specifically, we achieve up to a factor of 2 increase in the ionic conductivity of pellets fabricated from coated LPSCl powders relative to those made from uncoated material, with a simultaneous decrease in their electronic conductivity. Furthermore, coated materials exhibit improved stability against Li metal, along with the formation of favorable reaction products for maintaining Li+ conductive interphases. These benefits result in significantly improved room temperature cycle life of Li||Li symmetric cells at high capacity and current density (≥150 cycles at 1 mAh/cm2 per cycle and 0.5 mA/cm2). This strategy enables a new framework for designing sulfide SSEs for next-generation solid-state batteries.

 

 

Synthesis and electrochemical study of ceramic-polymer nanocomposite solid electrolytes 

 

Yuepeng Zhang, Sanja Tepavcevic, Jungkuk Lee, Michael J. Counihan, Pallab Barai, Venkat Srinivasan

Argonne National Laboratory, 9700 S Cass Ave, Lemont, IL 60439

 

Fabricating ceramic-polymer composite solid electrolytes (SEs) with desired ionic conductivity

and electrochemical stability has been challenging due to the difficulty of microstructure engineering. Our study indicates that using nanofiber ceramic conductors can facilitate the formation of ceramic-phase percolation network and thus improve SE’s ionic conductivity. In this report, we will discuss the microstructure and electrochemical properties of the Al0.25Li6.25La3Zr2O12 (LLZO) nanofiber-based composites. An ionic conductivity of 10-4 S/cm was observed at room temperature for both nanofibers and composites. Compared to pure polymer electrolytes, our composite electrolytes also showed a higher critical current density. Scalable synthesis of the composite using roll-to-roll manufacturing will also be presented.

 

 

Beyond Lithium and Towards Sodium: Thin-Film Glassy Solid Electrolytes as a New Functionality for Glass Enabling High Energy Density Na All Solid State Batteries

 

Steve W. Martin

Department of Materials Science & Engineering, Iowa State University of Science & Technology, Ames, IA

 

Fast ion conducting glasses have long been considered as alternatives to flammable liquid electrolytes in Li batteries. However, to date, there has never been before the unique combination of required electrochemical properties in any one such glass for its use as a solid electrolyte with the equally important requirements of viscoelastic behavior to form them into thin films suitable for high ion conductivity separators. In this first ever report of thin film fast ion conducting glasses, we will summarize our efforts to produce thin films of Na ion conducting glasses and test in them in symmetric, asymmetric, and full cells.

 

 

Conductivity and Processability of Polymer Electrolyte

 

Jianlin Li1, Georgios Polizos2

1 Applied Materials Division, Argonne National Laboratory, Lemont, IL 60439, USA, 2Electrification and Energy Infrastructures Division, Oak Ridge National Laboratory, Oak Ridge, Tennessee, 37830

 

The predictive design of flexible and solvent-free polymer electrolytes for solid-state batteries requires an understanding of the fundamental principles governing ion transport. In this presentation, we establish a correlation among the composite structures, polymer segmental dynamics, and lithium ion (Li+) transport in a ceramic-polymer composite. In addition, this presentation will discuss compatibility of polymer electrolyte with cathodes and fabrication of polymer electrolyte with various solvents and techniques. 

 

 

Advanced Materials for Energy: from nanomaterials to superstructured materials

 

Yun Hang Hu

Department of Materials Science and Engineering, Michigan Technological University, Houghton, MI 49931, USA

 

The resolution of energy issues is critically dependent on materials innovation. My group has made great efforts to develop novel materials, including shaped-controlled 3D graphene, memristive materials, catalysts, and super-structured materials. This talk will spotlight our findings, including:

1.     Producing valuable chemicals from water, natural gas, and CO2 via electrocatalysis, photoelectrocatalysis, and thermo-photo co-catalysis (Nat. Common. 2023, 14, 1203, Nat. Rev. Methods Primers 2023, 3, 61; PNAS 2024, 121, e2314996121).

2.     Breaking the conflict between large surface area and high electrical conductivity for electrode materials (Matter 2019, 1, 596; Chem. Rev. 2020, 120, 10336).

3.     Creating superstructured materials to reshape charge transfer in solid electrolytes and electrodes for energy devices (PNAS 2022, 119, e2208750119; PNAS 2023,120, e2219950120).

 

 

Unlocking unconventional lithium resources through sustainable electrochemical leaching

 

Feifei Shi

Department of Energy and Mineral Engineering, Penn State, University Park, PA 16802

 

With the increasing demand for energy storage to pair with renewable energy, Li price has increased more than 10 times over the past 20 years. Currently, most of the Li production is from brine source, which is very rare in the US. In 2018 and 2019, US import reliance on lithium was more than 50% and 25%, respectively. To meet the rising demand and secure the cost and supply, it is critical to extract lithium from alternative resources, besides brine. However, renewable extraction of Li from unconventional sources still has technical, economic, and environmental challenges.

 

In this talk, I will discuss our recent study of electrochemical leaching to extract Li from ores e.g. spodumene. This method can directly leach lithium from solid-state α-phase spodumene with a leaching efficiency of 92.2% at room temperature, in dilute acid. We found the additive can significantly reduce the leaching potential by facilitating the electron transfer and changing the reaction path. The selection of leaching potential is optimized to achieve high Faraday efficiency. By minimizing the environmental footprint and reducing energy consumption, electrochemical leaching will revolutionize traditional leaching and recycling processes for more sustainable energy applications.

 

 

Advanced Batteries to Decarbonize Heavy Transport

 

Mohammad Asadi

Department of Chemical and Biological Engineering, Illinois Tech, Chicago, IL 60616


Developing sustainable energy technologies to replace fossil fuels, which currently dominate global energy sources, stands as a paramount science and engineering challenge in 21st century. Among various emerging technologies, energy conversion and storage systems have shown tremendous potential to be the alternative of fossil fuels due to their ability to harvest renewable energy, e.g., solar and wind in the form of chemical bonds. In general, energy can be stored or converted into chemical bonds through photo/electrochemical processes, e.g., batteries, oxygen reduction reaction (ORR), oxygen evolution reaction (OER) and utilized as the main energy source in the form of electricity. Recent scientific advancements and technological innovations have driven the rapid development of sustainable energy technologies. However, a real activity improvement for clean energy technologies requires novel and advanced materials with unique properties (e.g., electronic, structural, and physical properties) that are currently a bottleneck. In this seminar, I will introduce our recently developed air-battery technologies, which offer a cost-effective and energy-efficient solution with superior energy density. These advancements hold promise for de-fossilizing heavy transport sectors like ground transportation, aviation, and maritime shipping.

 

Rechargeable Al-CO2 battery enabled by a homogeneous redox mediator

 

Christopher Fetrow, Gustavo Diaz, Cameron Carugati, and Shuya Wei

Department of Chemical and Biological Engineering, The University of New Mexico, Albuquerque, NM 87131

 

Metal-CO2 batteries have emerged as a promising strategy to improve energy storage technology while capturing/concentrating carbon dioxide. The Al-CO2 battery has been previously demonstrated as a primary battery to have an excellent discharge capacity when a small amount of oxygen is introduced. Herein, we demonstrate an Al-CO2 battery that uses a homogeneous iodine-based redox mediator to enable the reversible discharge and charge of the battery with an ultra-low overpotential of 0.05V. By replacing oxygen gas with aluminum iodide in the electrolyte of the previously primary-only configuration, the battery maintains a high discharge capacity and can be recharged for 12 cycles. Without any additive, the battery shows a negligible discharge capacity of 0.03 mAh/g when discharged at 20 mA/g to 0.5V, which is increased to 3,557 mAh/g when aluminum iodide is introduced. The capacity enhancement is present at a very low aluminum iodide concentration of 0.05M and shows low concentration dependence, indicating that the enhancement is due to a catalytic mechanism. The aluminum iodide additive also reduces stripping/plating overpotentials by 40% across a range of current rates compared to an unmodified imidazolium-based ionic liquid electrolyte. Scanning electron microscopic imaging of battery cathodes with and without aluminum iodide after discharge and charge show that the control battery without aluminum iodide does not form significant discharge products after discharge, and the discharge product remains after recharge. In contrast, the battery with added aluminum iodide shows significant discharge product formation after discharge, and that discharge product almost entirely degrades after recharge. 27Al NMR spectra and TGA analysis of the discharge product confirms the discharge product to be aluminum oxalate. To achieve a higher cyclability and rate capability on Al-CO2 batteries, modifications regarding the hydrophobicity, porosity, and high surface area of the gas diffusion electrode (GDE) have been explored. By utilizing a mixture of two-dimensional and three-dimensional high surface area carbon-based cathode materials with unique pore structures, we demonstrate that the rechargeable Al-CO2 battery can enhance CO2 reduction during the discharge processes.

 

 

High Mass Loading Positive Electrodes for Li-O2 Batteries

 

Xianglin Li

Department of Mechanical Engineering and Materials Science, Washington University in St. Louis, One Brookings Drive, St. Louis, 63130, MO, USA 

 

The lithium-oxygen (Li-O2) battery has great potential as the next-generation energy storage technology due to the high specific capacity of lithium metal (3,864 Ah/kg) and abundant oxygen supply from the surrounding air. However, Li-O2 batteries necessitate flow channels to deliver air or oxygen throughout the system uniformly. This requirement for flow channels, along with the balance of plant, increases the weight and volume of the entire battery system. It’s critical to maximize the mass fraction of cell materials, including lithium metal, separator, electrolyte, and positive electrode to develop practical Li-O2 battery packs with high specific energy. Therefore, utilizing lithium metal with a decent thickness is essential to compete with other energy storage systems such as Li-ion batteries. Meanwhile, the positive electrode must be porous, with high surface area and pore volume, to accommodate the solid product (primarily Li2O2) during discharge and charge cycles. A simple mass balance analysis suggests that the positive electrode in Li-O2 batteries should have a thickness on the order of 0.5 mm, and the mass loading of the active positive materials (e.g., carbon) should be on the order of 50 mg/cm2 or higher. 

However, positive electrodes with high mass loading and thickness pose challenges for mass transfer during oxygen reduction reaction (ORR) and oxygen evolution reaction (OER). This presentation will focus on the importance of transport phenomena in positive electrodes, where ORR and OER occur. We will discuss the critical role of convection, pore size, porosity, and electrode wettability in Li-O2 batteries. Understanding these factors will establish design criteria for advanced positive electrodes, significantly enhancing the area capacity, specific energy, and specific power of Li-O2 batteries.

 

 

High Performance Aluminum-Air Flow Batteries through Laser-Modified and Friction-stir Processed 3D Anode and High Effective Catalysis 

 

Anming Hu

Department of Mechanical, Aerospace and Biomedical Engineering, University of Tennessee, Knoxville, TN 37996, USA


Aluminum-air batteries (AAB) are regarded as one of the most promising beyond-lithium high-energy-density storage candidates. This talk introduces a three-dimensional (3D) Al7075 anode enabled by femtosecond laser and friction-stir processed (FSP) which, along with a special double-face anode architecture provides world-class performance. Electrochemical characterizations prove that the corrosion resistance of the modified 3D Al7075 FSP anode was enhanced, and electrochemically active surface area (ECSA) was increased compared with that of normal Al 7075 anode. Friction-stir processing reduced the mean grain size from 30 μm to 3 μm. Various catalysts were further investigated in MXene supporting air cathode. The discharge performance of 3D Al7075 FSP anode is shown to be quite stable, and the average values of energy density are significantly increased from 2256 mWh g-1 to 2941 mWh g-1 at 100 mA cm-2. In a double-face flowing Al-air battery system, the 3D Al7075 FSP anode exhibited significantly better electrocatalytic performance (discharge voltage of 0.76 V at 400 mA cm-2, and power density of 338 mW cm-2) than that of a commercial Al 7075 anode.

 

 

New Insights on Reaction Pathways for FeS2 Cathodes

 

Grace Whang1, Aliya S. Lapp2, Alec Talin2, Bruce Dunn1

1Department of Materials Science & Engineering, University of California, Los Angeles, Los Angeles, CA; 2Sandia National Laboratories, Livermore, CA

 

Rechargeable FeS2 has recently re-emerged as cathode candidate for high energy density batteries. With a theoretical capacity of 894 mAh g-1 combined with being the most abundant metal sulfide on earth, FeS2 holds great promise to provide a means toward higher energy density batteries in a sustainable manner. However, the complex reaction pathways of FeS2 after the initial lithiation are not well understood and discrepancies regarding the intermediate and charge products formed still remain. In the research reported here, we combine a suite of ex-situ techniques (XRD, XANES, XPS) to investigate the lithiation and delithiation reaction pathways under a wide temperature range (RT to 100 oC), enabled by the use of an ionic liquid electrolyte. We report two features which have been largely overlooked in prior studies. First, from the initial lithiation reaction, we identify hexagonal FeS and Li2S as the intermediates formed in the two-step reaction. The detection of hexagonal FeS as an intermediate phase suggests that the electrochemical pathways for FeS and FeS2 are more similar than previously thought, with both iron sulfides exhibiting an irreversible lithiation. The second feature involves charging reactions. Upon charging to 3.0 V (vs Li/Li+) at various temperatures, we report the electrochemical formation of Greigite Fe3S4 as a charge product. The formation of this sulfur-rich iron sulfide compound is found to be highly dependent on both temperature (~40 oC) and availability of sulfur to drive FeS to Fe3S4. While Fe3S4 forms reversibly for the first few cycles, its long-term formation is inhibited by the availability of sulfur due to the solubility of sulfur and polysulfides (PS) in the electrolyte. The connection between sulfur loss, capacity fade, and charge product composition highlights the critical need to retain sulfur in the active material upon cycling.

 

 

Metal-sulfur Batteries with Stabilized Electrodes and Interfaces

 

Arumugam Manthiram

Materials Science and Engineering Program & Texas Materials Institute, The University of Texas at Austin, Austin, TX 78712

 

Metal-sulfur batteries offer tremendous advantages compared to lithium-ion batteries in terms of cost and energy density as sulfur is abundant, inexpensive, and environmentally benign, and both sulfur cathode and metal anodes offer much higher capacities. However, the practical viability of metal-sulfur batteries is hampered by poor cycle life and low energy density in practical cells. To overcome the challenges, this presentation will focus on approaches to stabilize the cathode and anode as well as their interfaces with electrolyte. Accordingly, the presentation will first present the effect of incorporating a small amount of tellurium into sulfur or Li2S cathode or LiTe3 into electrolyte. The substitution of Te into polysulfides to form polytellurosulfides, followed by a deposition on Li metal of Li2TeS3 with a low-diffusion barrier for Li+, stabilizes lithium-metal deposition and the cyclability of anode-free cells with Li2S cathode. Then, the presentation will focus on the manufacturing of catalyst-integrated sulfur-carbon composites with facile, scalable approaches. Finally, the presentation will transition to employ some of the understanding gained with lithium-sulfur batteries to sodium-sulfur batteries. Stabilized sodium-sulfur cells with novel electrolyte design and intercalation-type catalyst-incroporated sulfur cathodes will be presented. 

 

 

Graphdiyne-based two-dimensional nanomaterials for next-generation “beyond Li-ion” batteries

 

Xueli (Sherry) Zheng,

SLAC, Stanford, California

 

Two-dimensional (2D) carbon nanomaterials represent a promising avenue for the development of next-generation energy storage systems. Particularly, graphdiyne-based 2D nanomaterials have emerged as optimistic candidates due to their unique structural and electronic properties. Graphdiyne, an emerging carbon allotrope with the consolidation of diacetylenic linkages and sp2 hybridized carbon atoms, offers remarkable surface area, mechanical strength, and chemical stability. In this talk, I will first introduce a lithiophilic hydrogen substituted graphdiyne aerogel host for Li metal batteries. The hydrogen substituted graphdiyne aerogel’s lithiophilic nature and hierarchical pores drive molten Li infusion and reduce local current density within the three-dimensional host, thus achieving dendrite-free Li metal anodes. By regulating electron and ion transport within the host simultaneously, uniform lithium stripping/platting is fulfilled, thereby effectively mitigating lithium dendritic growth, and enhancing lithium utilization. A symmetric cell with lithium-infused hydrogen substituted graphdiyne aerogel exhibits a low overpotential of 88 mV at 2 mA cm-2, and stable cycling of 300 cycles in carbonate electrolytes. Moving beyond Li metal batteries, I will talk about our progress on incorporating cobalt single atom sites into hydrogen substituted graphdiyne for all-solid-state lithium-sulfur batteries. Porous hydrogen substituted graphdiyne aerogel suppressed the amount of soluble sulfur species in the solid polymer electrolytes. Furthermore, the catalytic effect of cobalt single atom sites enhanced the lithium-sulfur reaction kinetics and cycling performance of all-solid-state lithium-sulfur batteries. Our work sheds light on developing graphdiyne-based 2D nanomaterials in revolutionizing next-generation energy storage technologies and in addressing the challenges posed by the ever-increasing demand for sustainable energy storage solutions.

 

 

Lyten’s Advancements in Lithium-Sulfur Batteries for Electric Vehicles

 

Ratnakumar Bugga, Celina Mikolajczak, Karel Vanheusden, Zack Favors, and Dan Cook

Lyten, 145 Baytech Dr., San Jose, CA 95134

 

Among the ‘Beyond-Li-ion’ technologies, lithium-sulfur batteries have distinct advantages, including high specific energy, low cost, improved safety, abundant raw materials that are not plagued by supply chain issues, and low carbon footprint. Yet, their implementation has been challenging despite impressive results in academic environment, deterred mainly by the ‘polysulfide shuttle’ – a phenomenon attributed to the dissolution of polysulfides in electrolyte and formation of a redox shuttle. To address this, Lyten has developed a unique family of 3D Graphene materials from the cracking of hydrocarbons to produce hierarchical porous structure, which has been reported to help mitigating the problem of polysulfide shuttle. With its well-engineered nano/micro/meso porous structure, Lyten 3D graphene can physically retrain sulfur and the intermediate polysulfides. Furthermore, its mechanically flexible and electrically conductive framework counter the problems of volume change and poor conductivity of sulfur and polysulfides respectively, making it an ideal host for high-energy and long-life sulfur cathode in Li-S cells.

 

In parallel, Lyten has been developing new cell components and materials, e.g., novel protected Li composite anodes including 3D architectures, advanced stable electrolytes that can function at low quantities (electrolyte/sulfur ratio) with adequate sulfation to support high rates of discharge, and multi-functional separators that can block polysulfide crossover to the anode. Integration of these advanced components resulted in Li-S cells with a specific energy comparable to current Li-ion cells (250-275 Wh/kg) and even exceeding for short-life applications. The cycle life is progressively improving, with the recent cells exhibiting 300 cycles at C/3 and 100% DOD and over 2200 cycles in a LEO (Low Earth Orbit) satellite cycling @ 20% DOD. There is expected to be further growth in the overall performance of Li-S cells, enabled by the ongoing tuning of the 3D graphene and advances in the cell components and materials, projected to be 325 Wh/kg and > 300 cycles by the end of this year. In parallel, various safety tests, including internal short through nail penetration, external short, overcharge and over-discharge and crush were performed on Li-S pouch and cylindrical 18650 cells, which showed impressive abuse tolerance without thermal runaway. Both the performance and safety results on the prototype cells have been corroborated by external 3rd party testing.  Using their semi-automatic assembly lines (2.4 MWh) commissioned recently, Lyten has been producing cylindrical 18650 (and soon 21700) and pouch cells of 2-10 Ah, and recently shipped samples to various auto OEMs and the DoD customers.

 

 

 

Day 2 Abstracts

 

 

Design Organic Electrode Materials for All-Solid-State Batteries

 

Yan Yao

Department of Electrical and Computer Engineering, University of Houston, USA

 

All-solid-state batteries are regarded as one of the future energy storage technologies capable of competing with the state-of-the-art Li-ion batteries. Despite tremendous progress, the performance of all-solid-state metal batteries remains unsatisfactory. Organic electrode materials have recently emerged as a strong contender to inorganic materials for solid-state batteries. A key benefit of organic electrode materials is their inherent softness, which promotes intimate contact with solid electrolytes during battery operation and therefore improving longevity. However, this softness can be a double-edged sword. Under compaction, soft organic active materials tend to deform to envelop the harder solid electrolyte particles, impeding ion transport. This mismatch in hardness limits active material utilization at high fraction, resulting lower cell-level energy density. Here we report the formation of favourable microstructures in organic electrodes by judiciously “softening” solid electrolytes and simultaneously “hardening” organic materials. We show how soft organic redox materials could enable intimate interfacial contact with solid electrolytes under low operating pressure. This strategy of hardness manipulation provides a universal way for creating favorable electrode microstructures in solid-state electrodes involving soft active materials to ensure efficient ion transport.

 

 

Multivalent Battery is Not a Sprint, It is a Relay.

 

John Muldoon

Toyota

 

The introduction of the Li-ion battery has revolutionized the electronics industry due to its high energy density. Multivalent batteries may have the potential to exceed the energy densities of Li-ion batteries. Herein, the major advancements in magnesium electrochemistry and the challenges that must be overcome to realize a practical magnesium battery are discussed. So too are the controversial realities of current magnesium battery research and their implications.

 

 

Organic Electrode Materials for Affordable and Sustainable Na-ion and K-ion Batteries

 

Chao Luo

George Mason and U Miami

 

Na-ion batteries (NIBs) and K-ion batteries (KIBs) are promising alternatives to Li-ion batteries (LIBs) due to the low cost, abundance, and high sustainability of sodium and potassium resources. However, the high performance of inorganic electrode materials in LIBs does not extend to NIBs and KIBs because of larger ion size of Na+/K+ than Li+ and more complicated electrochemistry. Therefore, it is vital to search for high-performance electrode materials for NIBs/KIBs. To this end, organic electrode materials (OEMs) with the advantages of high structural tunability and abundant structural diversity show great promise in developing high-performance NIBs/KIBs. To achieve advanced OEMs, a fundamental understanding of the structure–performance correlation is desired for rational structure design and performance optimization. Tailoring molecular structures of OEMs can enhance their performance in NIBs/KIBs, however, the substitution rules and the consequent effect on the specific capacity and working potential remain elusive. Herein, we explored the electrochemical performances and reaction mechanisms of various polymer cathode materials based on azo, imine, and carbonyl groups for NIBs/KIBs. The electrochemical performance of polymer cathode materials with an extended conjugated structure such as a naphthalene backbone structure is better than that with benzene and biphenyl structures due to faster kinetics and lower solubility in the electrolyte. It unravels the rational design principle of extending π-conjugation aromatic structures in redox-active polymers to enhance the electrochemical performance. To further optimize the polymer cathodes, nitrogen-doped or single layer graphene is employed to increase the conductivity and mitigate the dissolution of organic materials in the electrolytes. The resulting organic cathodes deliver high specific capacity, long cycle life, and fast-charging capability. Post-cycling characterizations were employed to study the chemical structure and morphology evolution upon cycling, demonstrating that the active centers in the polymer cathode materials can undergo reversible redox reactions with Na+/K+ for sustainable NIBs/KIBs. Our work provides a valuable guideline for the design principle of high-capacity and stable OEMs for sustainable energy storage.

 

 

Protonation stimulates the layered to rock salt phase transition of Ni-rich sodium cathodes

 

Xiaolin Li

Pacific Northwest National Laboratory, Richland, WA, 99352

 

Protonation of oxide cathodes triggers surface transition metal dissolution and accelerates the performance degradation of Li-ion batteries. While strategies are developed to improve cathode material surface stability, little is known about the effects of protonation on bulk phase transitions in these cathode materials or their sodium-ion battery counterparts. Using NaNiO2 in electrolytes with different proton-generating levels as model systems, a holistic picture of the effect of incorporated protons is presented. Protonation of lattice oxygens stimulate transition metal migration to the alkaline layer and accelerates layered-rock-salt phase transition, which leads to bulk structure disintegration and anisotropic surface reconstruction layers formation. A cathode that undergoes severe protonation reactions attains a porous architecture corresponding to its multifold performance fade. Interactions between electrolyte and cathode that result in protonation can dominate the structural reversibility/stability of bulk cathodes.

 

 

Determining the Thermal Safety of Sodium-Ion Batteries at Charge and Discharge Conditions

 

Manikandan Palanisamy,a,b* and Vilas G. Pol,a

aDavidson School of Chemical Engineering, Purdue University, West Lafayette, IN 47907, USA.

bDepartment of Mechanical, Aerospace, and Biomedical Engineering, University of Tennessee, Knoxville, TN 37996, USA.

 

The development of sodium-ion batteries (SIBs) is a promising technology to scale up for the electrification of aircraft, automobiles and establish large-scale high power energy storage systems. Electrode materials are involved with different types of Na+ ion storage mechanisms and showed promising performance for SIBs. Although SIB is a direct alternative to lithium-ion systems, thermal safety aspects of sodium ion electrode materials at different stats of charge and discharge conditions are questionable for determining the onset temperature of the thermal runaway event. Hence, investigation of the thermal properties for sodium ion electrodes is most significant for them to reach the market and high-power applications. This talk will present thermal safety studies of Na+ ion storage at different status of charge and discharge conditions during adsorption-micropore filling, and deintercalation of mesoporous hard carbon anode; structural phase transitions of P2-type NaCoO2; intercalation and deintercalation of P2-type Na0.5Co0.5Mn0.5O2, and high-voltage Na3V2(PO4)2F3 cathodes.

 

 

Advancing the 3.7 V K-Ion Battery: From Coin Cells and Pouch Cells to 18650s

 

Leigang Xue, Yakov Kutsovsky, Alexander Girau

Group1 Inc, Austin, TX, USA

 

Potassium-ion Batteries (KIBs) have emerged as the only credible critical-mineral-free alternative to LFP Lithium-ion Batteries (LIBs). Group1 will present an update on the advancements toward commercializing a low-cost, high-energy 3.7V KIB and practical gravimetric energy target of 180Wh/kg. This breakthrough is facilitated by a 4V Potassium Prussian White (KPW) cathode, an organic electrolyte, and a graphite anode.

 

The shift to LFP-based LIBs, driven by major OEMs like Tesla, Ford, and GM, underscores a strategic focus on cost-effectiveness and safety, notably steering clear of Co and Ni. Group1’s KIB represents the next leap in sustainable battery technology, further eliminating Li and Cu while maintaining energy density and improving charging rates. Group1 enables KIB technology that ensures  (1) a domestic resilience and supply chain, (2) compatibility with commercially available graphite anodes, and (3) seamless integration — fitting into existing LiB manufacturing infrastructure and cell design.

 

The key to realizing the practical widespread adoption of KIBs lie in the KPW cathode material, stemming from the laboratory of Nobel laureate Professor John B. Goodenough at UT-Austin. With a 4V voltage and a 156 mAh/g theoretical capacity, KPW materials offer superior energy densities on par with LiFePO4. Importantly, KPW is compatible with the current LIB electrolyte systems and graphite anode (theoretical capacity 279 mAh/g). This is a significant advantage to KIBs over sodium-ion batteries (NIBs) which are not compatible with this industry-standard anode technology.

 

While the cathode, anode, and electrolyte of KIBs integrate seamlessly into existing LIB manufacturing processes, the adaptation and optimization of each component in this promising cell chemistry, along with their synergistic effects within the cell, remain areas that Group1 is actively addressing. We estimate that 80% of know-how in LIBs maps to KIBs, but the remaining 20% presents a fertile opportunity for Group1 technical leadership and academic inquiry. Group1 efforts are founded on excellence in KPW material design and pragmatic KIB technology development, which involves optimizing individual components and the overall cell system from coin-cells and pouch-cells to 18650s. We will report data establishing KIB as a credible alternative to LFP and highlighting KIBs potential, poised to achieve 180 Wh/kg and endure over 3000 cycles.

 

 

Increasing the voltage for sodium cathode through copper and oxygen redox

 

Enyuan Hu

Chemistry Division, Brookhaven National Laboratory, Upton, NY 11973

 

Sodium-ion batteries (SIBs) are appealing for several reasons, including the abundant availability of sodium and independence from precious metals such as cobalt. However, SIBs still lag behind lithium-ion batteries in terms of energy density. A major limitation for SIBs is the relatively low working voltage of their cathodes. To enhance the voltage and thereby improve the energy density of SIBs, it is crucial to explore novel redox couples that operate at higher voltages than the traditional ones based on iron, manganese, and nickel. We have recently developed P3-structured cathode materials for SIBs based on copper and manganese, demonstrating significant capacity at voltages above 3.5 V (vs. Na+/Na). Employing a range of synchrotron-based characterization techniques and density functional theory (DFT) calculations, we have found that both copper and oxygen contribute actively to the electrochemistry of these materials. This presentation will explore our discoveries regarding a new redox role for oxygen and how lithium substitution can enhance oxygen redox activity, thereby increasing capacity.

 

 

Low-Cost, Earth-Abundant Catholytes for Redox Flow Batteries

 

Ethan C. Self

Chemical Sciences Division, Oak Ridge National Laboratory

 

Energy storage systems which meet the requirements for long-duration energy storage (LDES) are critical to enable widespread adoption of intermittent renewables (e.g., solar and wind) on the electric grid. DOE’s Long Duration Storage Shot has set an ambitious goal of reducing energy storage costs ≥90% by 2030. To address this challenge, our team at Oak Ridge National Laboratory is developing low-cost, high-energy redox flow batteries (RFBs) based on earth-abundant active materials.

 

This talk will summarize recent work on nonaqueous RFBs containing Na-based catholytes including sodium polysulfides (Na2Sx) and thiophosphates (NaxPSy). Na2Sx catholytes have outstanding reversibility and cycling stability (e.g., reversible capacities ~200 mAh/gS with negligible fade over several months of continuous testing). While precipitation of low-order polysulfides (x≤4) during discharge does not negatively impact the performance of lab-scale prototypes, these ionically/electronically insulating species will present major challenges for system scaleup (e.g., inhibited charge transfer due to current collector passivation).

 

To improve the viability of room temperature Na/Na2Sx RFBs, our team recently discovered that the addition of P2S5 greatly increases the solubility of low-order sodium polysulfides through formation of solvated Na-P-S complexes. This general class of catholytes is largely unexplored and can theoretically enable reversible Na capacities exceeding 1,000 mAh/g. This presentation will provide recent findings on key properties (electrochemical reversibility, solubility, and chemical stability) of sodium thiophosphates in nonaqueous solvents. The use of novel AC impedance methods to identify rate limiting steps in these systems will also be highlighted. Overall, these studies combine electroanalytical measurements with a suite of characterization tools to understand the underlying mechanisms which govern device performance.

 

Acknowledgements:

This research was conducted at Oak Ridge National Laboratory, managed by UT Battelle, LLC, for the U.S. Department of Energy and is sponsored by the U.S. Department of Energy in the Office of Electricity through the Energy Storage Research Program.

 

 

Medium and Long Duration Capabilities from Flow Batteries, Mechanical Systems, and Sodium Batteries

 

Russ Reed

CleanTech Strategies

 

The U.S. energy storage industry is now undertaking its next phase of product development, maturing stationary energy storage systems with medium and long duration capabilities.  This includes flow batteries, mechanical systems, and sodium batteries.  A number of these systems will be profiled.

 

Specifically, I plan to profile at least seven of such medium and long duration capability systems, including four flow battery systems, two mechanical systems (including one with a thermal loop also), and a sodium metal system

 

 

Zinc Batteries for Stationary Storage

 

Timothy N. Lambert

Department of Photovoltaics and Materials Technology, Sandia National Laboratories, Albuquerque, New Mexico, 87185, USA

Center for Integrated Nanotechnologies, Albuquerque, New Mexico, 87185, USA

 

For energy storage to become ubiquitous in the energy grid, safe, reliable low-cost electrochemical storage technologies that can be manufactured at high volumes with low capital expenditures are needed. Rechargeable alkaline batteries based on the use of a Zinc conversion anode are well suited due to Zn’s high capacity (820 mAh g-1), elemental abundance and established materials supply chain resulting in low production costs. Alkaline-based cells are also inherently safe and do not have the temperature limitations of Li-ion or Pb-acid batteries, thereby removing the need for complicated thermal management control strategies and providing for simpler systems with lower integration costs. Coupling Zn with a similarly low cost and high-capacity conversion electrode, also from abundant and low-cost materials, to realize the highest energy density batteries is needed. Historically Zn/MnO2, Zn/CuO and Zn/S are primary battery chemistries; however, MnO2 (616 mAh g-1), CuO (674 mAh g-1) or S (1675 mAh g-1) conversion cathodes are enticing candidates if a reversible battery can be proven. This talk will cover the technical challenges to obtaining high capacity and long cycle life in alkaline Zn-based batteries and highlight recent progress and future directions in this area.

 

This work was supported by the U.S. Department of Energy, O\ice of Electricity, Energy Storage Program. This work was performed, in part, at the Center for Integrated Nanotechnologies, an O\ice of Science User Facility operated for the U.S. Department of Energy (DOE) O\ice of Science. Sandia National Laboratories is a multi-program laboratory managed and operated by National Technology and Engineering Solutions of Sandia, LLC., a wholly owned subsidiary of Honeywell International, Inc., for the U.S. Department of Energy’s National Nuclear Security Administration under contract DE-NA-0003525. The views expressed herein do not necessarily represent the views of the U.S. Department of Energy or the United States Government. SAND2024-05498A

 

 

 

Next Generation Ion Conducting Polymers for Energy Storage Applications Beyond Li-Ion

 

Roger Tocchetto and Vijay Mhetar

Kraton

 

Energy storage technologies will continue to play a crucial role in facilitating the global transition towards more sustainable energy sources. While Lithium-ion batteries have emerged as one of the foremost solutions due to their high energy density and decreasing costs, concerns over the safety and environmental impact of lithium mining and extraction underscore the need for alternatives.  Ion conducting polymers are the foundation for many of such alternative technologies.  This study summarizes development and application of next-generation ion conducting polymers based on novel pentablock copolymers.

 

Styrenic pentablock copolymers were synthesized and subsequently functionalized to produce either anion exchange (TuffAEM) or cation exchange (TuffPEM) materials.  Unlike random copolymers such as Nafion®, selective functionalization of certain block in the copolymer backbone affords combination of properties otherwise not possible to achieve.  TuffAEM and TuffPEM membranes show excellent ionic conductivity, low swell, chemical and electrochemical stability.  These membranes provide compelling options for energy applications including redox flow batteries, water electrolysis, sodium ion batteries.  This presentation will report membrane performance attributes with focus on flow battery and electrolyzer applications.

 

The advancement and commercialization of these novel, fluorine-free, highly conductive, and durable ion conducting polymers mark significant progress in the pursuit of sustainable energy storage solutions.

 

 

Eco-Friendly, and Energy-Efficient: The Role of Direct Recycling in Promoting Sustainability

 

Chao Yan

CEO and Founder, Princeton NuEnergy Inc.

 

Lithium-ion batteries (LIBs) have become essential for various applications, driving a surge in demand for materials such as lithium, graphite, cobalt, and nickel. This heightened demand raises sustainability concerns, emphasizing the urgent need for an efficient and eco-friendly recycling process. 

 

Princeton NuEnergy (PNE), a pioneering clean-tech company based in the U.S., initiated pilot production in 2022. PNE is revolutionizing the critical materials supply chain through its patented technology, which focuses on direct recycling and upcycling of LIBs and production scrap. Utilizing an innovative low-temperature plasma-assisted process (LPAS™), PNE refreshes high-value materials like battery-grade cathode and anode materials, enabling direct use in new cell manufacturing. This approach reduces costs and environmental impact by minimizing carbon emissions and hazardous waste. PNE’s technology is set to disrupt the battery market significantly, representing a major advancement in sustainable material recovery and recycling.

 

 

Direct Recycling of Lithium-Ion Battery Electrode Scraps

 

Yaocai Bai

Electrification and Energy Infrastructures Division, Oak Ridge National Laboratory, Oak Ridge, TN 37830, USA

 

The rise of electric vehicles has significantly boosted the demand for lithium-ion batteries, highlighting the critical need for effective recycling methods to sustain this growth. Recycling endeavors on extracting valuable materials from spent batteries and manufacturing scraps, thus reducing reliance on raw material extraction and lessening the environmental impact of new mining operations. Notably, battery manufacturing scraps, which include electrode scraps such as trimmings and rejected coatings, have emerged as pivotal recycling feedstocks. These materials, still pristine as they have not been incorporated into cells or exposed to electrolytes, present a unique opportunity for direct recycling. This presentation explores the recent advancements in the direct recycling of these electrode scraps through innovative solvent-based separation processes. These processes, conducted at low temperatures, are highly efficient and maintain the integrity of the electrode films while separating them from their metal current collectors without causing morphological damage or metal corrosion. Furthermore, the recovered electrode materials can be re-manufactured into new cathodes and anodes, showing electrochemical performances similar to those of fresh electrodes. The environmental and economic advantages of these solvent-based recovery methods will be discussed, demonstrating their role in fostering a secure, sustainable, and circular battery economy. This approach not only aligns with environmental sustainability goals but also ensures the practical reutilization of battery scraps, reducing the industry’s overall environmental footprint.

 

 

An automated recycling process of end-of-life lithium-ion batteries enhanced by

online sensing and machine learning techniques

 

Zheng Li

Department of Mechanical Engineering, Virginia Tech *Corresponding Email: zhengli@vt.edu.

 

This presentation attempts to address key challenges to automate unit operations of the lithium-ion battery direct recycling process. We will introduce the design and prototype of an automated disassembly system that can separate cell cases, metal tab, cathode, anode, and separators of a LIB pouch cell with minimum human intervention. We will take one step further to integrate industrial vision cameras and sensors into the prototyped system which allows real-time process defect detection and corrective action. The electrode sorting and separation method developed here simplifies the subsequent materials extraction and purification operations of the LIB recycling.

 

 

Recycling and upcycling of spent battery materials via molten-salt technologies

 

Sheng Dai

Chemical Sciences Division, Oak Ridge National Laboratory, Oak Ridge, Tennessee, United States

 

The recycling and upcycling of end-of-life lithium-ion batteries (LIBs) has emerged as a pressing and complex challenge due to the exponential growth in their usage. Recovering high-value cathodes not only alleviates strain on the raw material supply chain but also mitigates adverse environmental impacts. In addition to the direct recycling of spent cathodes to their original states, the direct upcycling of these cathodes to next-generation versions holds immense significance in maximizing the value of spent materials and sustaining the rapid advancement of LIB technology.  A novel molten-salt system has been developed to directly upcycle spent NMC 111 cathodes to Ni-rich NMCs, achieving the simultaneous addition of Ni and the relithiation of Li in spent NMC 111. This presentation will outline our past and ongoing research endeavors utilizing molten-salt techniques in this domain. We will delve into a quantitative, fundamental understanding of various aspects including solvent tunability mechanisms, factors influencing control over solvent flux properties, driving forces behind chemical reactions, and strategies for controlling redox reactions. 

 

 

 

 

Day 3 Abstracts

 

Accelerating materials discovery for energy storage by AI and robotics-powered laboratories

 

Yan Zeng

Assistant Professor, Chemistry and Biochemistry, Florida State University. Faculty Affiliate, Lawrence Berkeley National Laboratory

 

Developing new materials from design to synthesis and eventually scale-up span years, if not decades. In the domain of electrochemical energy storage, the technological advancement is reliant on the creation of new solid-state materials for use as electrodes or electrolytes. Identifying a material design strategy that yields promising candidates is just the first step; the greater challenge is in their efficient synthesis and validation. To streamline and accelerate the design–make–measure process, we have built an autonomous solid-state synthesis laboratory harnessing AI and automation. This laboratory autonomously generates synthesis recipes drawn from the vast expanse of historical literature, performs experiments via robotic systems and automated instruments, and utilizes machine learning for data interpretation, with active learning algorithms steering the subsequent experimental direction. I will present how this integrative setup not only improves existing synthesis methods but also explores the synthesis of oxide-based powder materials, thus accelerating the speed of material development.

 

 

Discovery and Optimization of Battery Materials in the Era of Foundation Models

 

Vidushi Sharma

IBM Almaden Research Center, San Jose, CA, USA

 

With the rise of energy storage demand, the quest for efficient and sustainable battery materials has also intensified. Though artificial intelligence (AI) approaches have significantly accelerated theorization of new battery materials and device-level optimization to achieve better performance, their successful practical application is still thwarted by challenging synthetic realization and limited availability of usable datasets to train AI models. In this talk, we dive into the transformative role of foundation models, such as chemical large language models, in accelerating the discovery and optimization of battery materials. By harnessing the contextual chemical knowledge from large unlabeled molecular data, these models facilitate the prediction of material properties, exploration of novel compositions, and optimization of performance parameters. We demonstrate the scope of foundation model in driving electrolyte discovery for novel lithium metal battery based on interhalogen (I-Cl) conversion mechanism. Foundation model fine-tuned for downstream task of predicting electrolyte properties such as salt solubilities and redox potential perform significantly better than conventional graph-based supervised learning models. We further elaborate upon the customization of molecular foundation models to represent complexities of mixed material systems such as liquid electrolyte formulations. The constituent choice and their relative compositions create a very high dimensional design space that make finding optimum electrolyte formulation a ‘needle-in-a-haystack’ problem. Foundation models simplify this multi-variate design optimization problem with their pre-learned chemical knowledge and inherent generalizability. The new electrolyte formulation is realized and experimentally validated for relatively high cathode loading based on design principles learned by the model. The new electrolyte consisting of total 8 constituents improve the practical capacity of the battery by 20%.

 

 

Data-driven, Theory-informed Analysis of Microscopy & Spectroscopy Data

Speaker:

Maria Chan

Center for Nanoscale Materials, Argonne National Laboratory

 

The determination of nanoscale structural evolution in battery materials during synthesis and cycling is of importance in order to understand battery performance and degradation. The integrated use of first principles density functional theory (DFT) modeling, machine learning (ML), together with microscopy (e.g. STEM), diffraction/scattering, and spectroscopy (e.g. XANES and EELS) measurements, has enabled more in depth understanding of such structural evolution. In particular, we have developed approaches for segmentation [1] and energy downsampling [2] to accelerate XANES mapping tasks, featurization of XANES spectra for structural and oxidation state inference [3] and the extension to multi-edge spectral input, and determined 3D structure and oxygen stability of battery interfaces from STEM data [4]. We have also used computer vision based models and natural language processing to extract labeled images [5] and plot data [6] from scientific literature, and recently extended the methods to leverage large language models and multimodal foundational models. We will discuss how this combination of techniques has allowed us to determine oxygen instability and reactivity, map local cation and defect concentrations, and determine intermediate phases in battery materials, as well as future outlook.

 

References:

[1] S. Tetef, A. Pattammattel, Y. S. Chu, M. K. Y. Chan#, G. T. Seidler, “Accelerating nano-XANES imaging via feature selection,” Digital Discovery 3(1), 201-209 (2024).

[2] S. Tetef, A. Pattammattel, Y. S. Chu, M. K. Y. Chan#, G. T. Seidler, “Manifold Projection Image Segmentation for Nano-XANES Imaging,” APL Machine Learning 1, 046119 (2023).

[3] Y. Chen, C. Chen, I. Hwang, M. J. Davis, W. Yang, C.J. Sun, G. Lee, D. McReynolds, D. Allan, J. M. Arias, S. P. Ong, and M. K. Y. Chan, “Robust Machine Learning Inference from X-ray Absorption Near Edge Spectra through Featurization,” Chemistry of Materials, 36, 5, 2304–2313 (2024).

[4] X. Liu, G.-L. Xu, K. V. S. Kolluru, et al, “Origin and regulation of oxygen redox instability in high-voltage battery cathodes,” Nature Energy 7, 808–817 (2022).

[5] E. Schwenker, W. Jiang, T. Spreadbury, N. Ferrier, O. Cossairt, M. K. Y. Chan, “EXSCLAIM! — Harnessing materials science literature for labeled microscopy datasets,” Patterns 4, 100843 (2023).

[6] W. Jiang, K. Li, T. Spreadbury, E. Schwenker, O. Cossiart, M. K. Y. Chan, “Plot2Spectra: an Automatic Spectra Extraction Tool,” Digital Discovery 1, 719-731 (2022).

 

 

Materials Informatics for Designing Optimal Electrolytes for Lithium-Sulfur Batteries

 

Nav Nidhi Rajput

Stony Brook U

 

A major breakthrough in battery materials is required to meet the ever-increasing proliferation of portable electronic devices, electric vehicles and their variants, as well as the need for incorporating renewable energy resources into the main energy supply.1 In this context, lithium-sulfur (Li-S) batteries attract attention owing to their very high energy density (2,600 Wh kg-1) and specific capacity (1,675 mAh g-1) and significantly lower weight and cost, compared to lithium-ion batteries (LIBs).2 Fully packaged, it is expected that future Li-S batteries can operate at close to 500 Wh kg-1, which is more than twice the energy density of LIBs (200 Wh kg-1). The problem of realizing the expected high energy density is defined by several issues including the dissolution of Li-Polysulfide (PS) species into the electrolyte, insulating properties of sulfur and Li-PS species, and volume change at the cathode.3 Overcoming these challenges requires a fundamental understanding of the interplay between events occurring over wide spatial and temporal scales, and accurate prediction of electrode and electrolyte properties to obtain design metrics for new improved materials.

 

In this talk, I will first discuss the details of a high-throughput multi-scale computational infrastructure developed by our group called MISPR (Materials Informatics for Structure-Property-Relationship).4-6 MISPR seamlessly integrates density functional theory (DFT) calculations with classical molecular dynamics (MD) simulations and generates high-fidelity databases of computational properties and includes several fully automated workflows to compute electronic, thermodynamic, structural, and dynamical properties of electrolyte solutions.

 

I will then discuss the usage of MISPR to design optimal electrolytes for Li-S batteries by altering the atomistic interactions between the electrolyte components through high-throughput screening of potential co-solvent molecules. This approach guides and accelerates our rational selection of co-solvents that enable optimal compromise between the solubility of PS species and the transport properties of the electrolyte through automated DFT calculations. We use the selected candidates in detailed MD studies to comprehend the relationship between the structure of the co-solvent and the electrolyte properties. The approach allows for creating a database of well-characterized materials to be used in machine learning-based methods as well as for testing computationally identified structures in experiments. We recently published the first publicly available database, ComBat (Computational Database for Li-S Batteries), which includes ~2000 properties for solvents spanning 16 different chemical classes. This work provides crucial information to alleviate the dissolution of PS species during cycling while maintaining high ionic conductivity and low viscosity.7, 8

 

References:

1.  Larcher, D.; Tarascon, J.-M., Towards greener and more sustainable batteries for electrical energy storage. Nature chemistry 2015, 7 (1), 19-29.

2.  Manthiram, A.;  Yu, X.; Wang, S., Lithium battery chemistries enabled by solid-state electrolytes. Nature Reviews Materials 2017, 2 (4), 1-16.

3.  Manthiram, A.;  Fu, Y.; Su, Y.-S., Challenges and prospects of lithium–sulfur batteries. Acc. Chem. Res. 2012, 46 (5), 1125-1134.

4.  Atwi, R.;  Bliss, M.;  Makeev, M.; Rajput, N. N., MISPR: an open-source package for high-throughput multiscale molecular simulations. Scientific Reports 2022, 12 (1), 15760.

5.  https://github.com/molmd/mispr.

6.  Atwi, R.;  Chen, Y.;  Han, K. S.;  Mueller, K. T.;  Murugesan, V.; Rajput, N. N., An automated framework for high-throughput predictions of NMR chemical shifts within liquid solutions. Nature Computational Science 2022, 2 (2), 112-122.

7.  Atwi, R. a. R., Nav Nidhi, Guiding Maps of Solvents for Lithium-Sulfur Batteries via a Computational Data-Driven Approach. Patterns http://dx.doi.org/10.2139/ssrn.4324048 2023.

8.  https://github.com/rashatwi/combat.